ASTM A790 S31803 Duplex Stainless Seamless Steel Pipe

ASTM A790 S31803 Duplex Stainless Seamless Steel Pipe

ASTM A790 UNS S31803 (2205) is the most widely used duplex stainless steel seamless pipe , featuring a balanced ferritic-austenitic microstructure. It combines high strength , excellent pitting/crevice corrosion resistance , and superior stress corrosion cracking (SCC) resistance in...
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ASTM A790 UNS S31803 (2205) is the most widely used duplex stainless steel seamless pipe, featuring a balanced ferritic-austenitic microstructure. It combines high strength, excellent pitting/crevice corrosion resistance, and superior stress corrosion cracking (SCC) resistance in chloride-rich environments.
  • Common Name: 2205 Duplex Stainless Steel
  • Material Grade: UNS S31803 / S32205
  • Standard: ASTM A790 / ASME SA790
  • Process: Hot-finished / Cold-drawn seamless
  • Certification: EN 10204 3.1 / 3.2, PMI, NDT Certified

 

Technical Specifications

1 Chemical Composition (wt%, Max)

ElementCSiMnPSCrNiMoN
S318030.031.02.00.0350.0222.0–23.04.5–6.53.0–3.50.14–0.20

2 Mechanical Properties (Room Temp)

PropertyValue
Yield Strength (Rp0.2)≥ 450 MPa
Tensile Strength (Rm)620–720 MPa
Elongation (A)≥ 25%
Hardness≤ 290 HB / 32 HRC

3 Dimensions & Range

  • Nominal Size: 1/2" NB – 16" NB (OD 21.3mm – 406.4mm)
  • Wall Thickness: SCH 5, 10, 40, 80, 160, XS, XXS
  • Length: 5.8m / 6m or custom length (17–40 ft random lengths)
  • Ends: Plain End (PE), Beveled End (BE), NPT Threaded
  • Surface: Pickled, Sandblasted, Polished, BA, EP

     

Standard seaworthy export packaging to ensure safe delivery:
Bundle Packing: Pipes bundled with steel straps (6–12 pcs/bundle), marked with grade, size, heat number.
End Protection: Plastic caps (PE/BE ends) or thread protectors (NPT ends).
Moisture Barrier: Wrapped in waterproof kraft paper or plastic film.
Outer Packing: Plywood crates / wooden boxes for small sizes; steel frames for large diameters.
Marking: Each pipe stenciled with standard, grade, size, heat number, logo, and destination.

Key Features:

✅ Superior Corrosion Resistance: Resists pitting, crevice, and SCC in seawater, brines, and acidic media (PREN ≥ 35).
✅ High Mechanical Strength: ~2x yield strength of 316L, enabling thinner walls and cost savings.
✅ Cost-Effective: Lower nickel content than austenitic grades (e.g., 316L), offering stable pricing.
✅ Good Fabricability: Easy to weld, bend, and machine with proper procedures. 

Corronsion Resistance: Excellent general corrosion resistance; superior to Grade 316 in most environments. Excellent resistance to localised corrosion including intergranular, pitting and crevice corrosion; the CPT of 2205 is generally at least 35°C. The grade is also resistant to chloride stress corrosion cracking (SCC) at temperatures of up to about 150°C. Grade 2205 will often perform well in environments which cause premature failure of austenitic grades. It has better resistance to sea water than grade 316.

Heat Resistance: Although 2205 has good high temperature oxidation resistance this grade, like other duplex stainless steels, suffers from embrittlement if held for even short times at temperatures above 300°C. If embrittled this can only be rectified by a full solution annealing treatment. Duplex stainless steels are almost never used above 300°C.

Applications

》Oil & Gas
Offshore platforms, subsea pipelines, risers, flowlines
Wellhead equipment, downhole tubing, saltwater injection lines
》Chemical Processing
Heat exchangers, pressure vessels, reactor piping
Chloride-rich processes, bleach plants, acid handling systems
》Marine & Desalination
Seawater cooling lines, desalination plant piping (RO systems)
Shipbuilding, coastal infrastructure, ballast water systems
》Pulp & Paper
Digester lines, bleach washers, black liquor recovery systems
》Other
Food processing, pharmaceutical, power generation (FGD systems)

FAQ

Q1: What is the difference between S31803 and S32205?

A: Both are 2205 duplex grades. S32205 has tighter control of nitrogen (0.17–0.22%) and higher PREN, preferred for critical offshore/chemical service. S31803 is the standard, widely available grade.

Q2: Can S31803 be used at high temperatures?

A: Continuous service ≤ 300°C (572°F). Prolonged exposure above 300°C causes sigma-phase embrittlement, reducing toughness.

Q3: What NDT tests are performed?

A: 100% Ultrasonic Testing (UT) and Eddy Current Testing (ET); Hydrostatic Testing (pressure per ASME B36.10); PMI for material verification.

Q4: Is welding difficult?

A: Use E2209 electrodes or ER2209 filler wire. Avoid prolonged high heat input; no post-weld heat treatment (PWHT) required.

Q5: What is the typical lead time?

A: Standard sizes: 2–3 weeks; Custom sizes: 4–6 weeks. FOB Tianjin / Shanghai, China.

Q: What is PMI test?
A: PMI stands for Positive Material Identification. It is a non-destructive spectral analysis to check chemical composition on site, ensuring the delivered pipes are strictly compliant with UNS S31803 duplex stainless steel grade. It is a mandatory inspection for oil & gas and chemical projects.

How To Cooperate With Us?

Our address

Rm1406,14th/F No 208, Hongqi Road, Nankai Dist, Tianjin City ,China

Phone Number (WhatsApp/Wechat)

+86 16622033809

E-mail

alisa@tjshenzhoutong.com

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