Seamless Steel Pipe

Your Professional Seamless Steel Pipe Supplier

 

Tianjin Shenzhoutong Steel Pipe Co.,Ltd is a manufacturer and exporter dedicated to steel pipe industry. There are three main kinds of products in our factory--ERW Steel Pipes, Spiral Steel Pipes and Oil Casing Pipes. The products are widely used in petroleum, natural gas, gas, coal, machinery, electric power, piling and other purposes.


Accept ODM/OEM Services
All steel pipes produced by our company can be customized to meet the specific requirements of various industries and applications. The customization process begins with a thorough consultation between our technical experts and the client to ensure that all specific needs are addressed.

 

Production Equipment
Our company utilizes state-of-the-art international technological equipment, including W-FF molding, solid-state high-frequency induction welding, ultrasonic testing, and magnetic flux leakage detection. We also employ high-end testing equipment such as metallographic analysis instruments, Vickers hardness testers, impact testing machines, spectrum analyzers, and universal testing machines.

 

Honor Certificates
Since its establishment, our company has achieved numerous international certifications and honors, including API 5L, API 5CT, ISO 9001-2008, CE Certificate, pressure pipe production license, industrial products production license, Chinese petroleum and petrochemical membership card, China Quality Product Certification, Tianjin Famous Brand, exemption product, and recognition as one of the top 100 private enterprises in Tianjin.

 

Sales Market
Our products are exported to regions such as the Middle East, South America, North America, the European Union, and Southeast Asia. Over the years, we have earned an excellent reputation among customers worldwide.

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Specifications of Seamless Steel Pipes

 

OMINAL PIPE SIZE

OD(mm)

NOMINAL WALL THICKNESS

DN

NB(inch)

ASME

SCH10

SCH20

SCH30

STD

SCH40

SCH60

XS

SCH80

SCH100

SCH120

SCH140

SCH160

XXS

15

1/2"

21.3

2.11

 

2.41

2.77

2.77

 

3.73

3.73

 

 

 

4.78

7.47

20

3/4"

26.7

2.11

 

2.41

2.87

2.87

 

3.91

3.91

 

 

 

5.56

7.82

25

1"

33.4

2.77

 

2.9

3.38

3.38

 

4.55

4.55

 

 

 

6.35

9.09

32

1.1/4"

42.2

2.77

 

2.97

3.56

3.56

 

4.85

4.85

 

 

 

6.35

9.7

40

1.1/2"

48.3

2.77

 

3.18

3.68

3.68

 

5.08

5.08

 

 

 

7.14

10.15

50

2"

60.3

2.77

 

3.18

3.91

3.91

 

5.54

5.54

 

 

 

8.74

11.07

65

2.1/2"

73

3.05

 

4.78

5.16

5.16

 

7.01

7.01

 

 

 

9.53

14.02

80

3"

88.9

3.05

 

4.78

5.49

5.49

 

7.62

7.62

 

 

 

11.13

15.25

90

3.1/2"

101.6

3.05

 

4.78

5.74

5.74

 

8.08

8.08

 

 

 

 

 

100

4"

114.3

3.05

 

4.78

6.02

6.02

 

8.56

8.56

 

11.13

 

13.49

17.12

125

5"

141.3

3.4

 

 

6.55

6.55

 

9.53

9.53

 

12.7

 

15.88

19.05

150

6"

168.3

3.4

 

 

7.11

7.11

 

10.97

10.97

 

14.27

 

18.26

21.95

200

8"

219.1

3.76

6.35

7.04

8.18

8.18

10.31

12.7

12.7

15.09

18.26

20.62

23.01

22.23

250

10"

273

4.19

6.35

7.8

9.27

9.27

12.7

12.7

15.09

18.26

21.44

25.4

28.58

25.4

300

12"

323.8

4.57

6.35

8.38

9.53

10.31

14.27

12.7

17.48

21.44

25.4

28.58

33.32

25.4

350

14"

355.6

6.35

7.92

9.53

9.53

11.13

15.09

12.7

19.05

23.83

27.79

31.75

35.71

 

400

16"

406.4

6.35

7.92

9.53

9.53

12.7

16.66

12.7

21.44

26.19

30.96

36.53

40.19

 

450

18"

457.2

6.35

7.92

11.13

9.53

14.27

19.05

12.7

23.83

39.36

34.93

39.67

45.24

 

500

20"

508

6.35

9.53

12.7

9.53

15.09

20.62

12.7

26.19

32.54

38.1

44.45

50.01

 

550

22"

558.8

6.35

9.53

12.7

9.53

 

22.23

12.7

28.58

34.93

41.28

47.63

53.98

 

600

24"

609.6

6.35

9.53

14.27

9.53

17.48

24.61

12.7

30.96

38.89

46.02

52.37

59.54

 

650

26"

660.4

7.92

12.7

 

9.53

 

 

12.7

 

 

 

 

 

 

700

28"

711.2

7.92

12.7

15.88

9.53

 

 

12.7

 

 

 

 

 

 

750

30"

762

7.92

12.7

15.88

9.53

 

 

12.7

 

 

 

 

 

 

800

32"

812.8

7.92

12.7

15.88

9.53

17.48

 

12.7

 

 

 

 

 

 

850

34"

863.6

7.92

12.7

15.88

9.53

17.48

 

12.7

 

 

 

 

 

 

900

36"

914.4

7.92

12.7

15.88

9.53

19.05

 

12.7

 

 

 

 

 

 

 

Types of Seamless Steel Pipe
Seamless Steel Pipe Api 5l Pipe
Seamless Steel Pipe ASTM A53 A106 Pipe
3pe 3pp Fbe Tpep Coating Seamless Pipe
Seamless Line Pipe

1. Hot Rolled Seamless Pipe
● Manufacturing process:Hot rolled seamless pipe is a circular hollow section formed by piercing and rolling circular steel billets at high temperatures.
● Application:Oil pipe, natural gas pipe, oil well drill pipe, oil casing, downhole gas pipeline, steam pipe, compressed air pipe, water supply pipe, chemical equipment, reactor, shipbuilding pipe, aviation cabin pipe, building structural pipe, mechanical pipe, automotive pipe, parts and so on.
● Characteristic:High strength, high temperature resistance, high pressure resistance, corrosion resistance, multiple types of steel, thick wall thickness, large diameter,The surface is somewhat rough.

 

2. Cold Rolled Seamless Pipe
● Manufacturing process:Cold rolling is to bring the seamless steel pipe into the rolling mill, through the press rolls or extruder rolls on the steel pipe processing, directly obtain the appropriate size of the steel pipe.The processing temperature of cold rolling is lower than the crystallization temperature and is generally carried out at room temperature.


● Application:
Fluid transportation: Cold rolled seamless steel pipes are important pipeline materials for transporting fluids, such as water, oil, natural gas, etc. Due to its seamless structure, the fluid flows more smoothly in the pipeline, reducing fluid resistance and energy loss.


Structural support: Cold rolled seamless steel pipes are often used as support materials for various structures, such as bridges, buildings, towers, etc., due to their high strength and good plasticity. Its excellent mechanical properties and stability make the structure more stable and reliable.


Mechanical manufacturing: In the field of mechanical manufacturing, cold-rolled seamless steel pipes also play an important role. It can serve as a raw material for mechanical parts, such as shafts, sleeves, bearings, etc., providing a solid material foundation for mechanical manufacturing.


● Characteristic:Smaller size, better quality, higher accuracy, thinner wall thickness,smooth and even surface.

 

3. Cold Drawn Seamless Tube
● Manufacturing process:Cold drawing is the first to extract the appropriate hole mold, and then the heated steel pipe into the mold, by pulling the mold so as to obtain a smaller diameter, higher surface finish of the seamless steel pipe.Cold drawing is carried out in a heated state at a temperature of approximately 800 ° C to 950 ° C.


● Application:Cold-drawn steel pipe has a wide range of uses. Due to its excellent properties such as high strength, high precision, corrosion resistance and high temperature resistance, it can be used in various fields. For example, in the petroleum industry, cold-drawn steel pipe is used to manufacture petrochemical equipment, valves, pumps, etc.; in the electric power industry, cold-drawn steel pipe is used to manufacture pipelines, boilers, heat exchangers, etc.; in the field of construction, cold-drawn steel pipe is used for piling, bridges, high-rise buildings, etc.; in the mechanical manufacturing, cold-drawn steel pipe is used to manufacture mechanical parts, automobile parts, etc.


● Characteristic:Reduced dimensional errors in internal and external diameters, high surface quality, high mechanical properties, and a wide range of shapes.

 

4. Extruded Seamless Pipe
● Manufacturing process:The extruded seamless tube is about to place the heated tube blank in a closed extrusion cylinder, and the perforated rod moves together with the extrusion rod to extrude the extruded part from the smaller mold hole. This method can produce seamless steel pipes with smaller diameters.


● Application:
Automotive industry: Used to manufacture key components such as automotive engines, chassis, and brake systems, to improve the safety and reliability of automobiles.


Petrochemical industry: Used for manufacturing petroleum pipelines, chemical equipment, etc., capable of withstanding high temperature, high pressure, and corrosive media.


Electricity: Used for manufacturing pipeline systems for power plant boilers and cooling water pipes for nuclear power plants, ensuring long-term stable operation.


Aerospace: Used to manufacture key components such as aircraft fuselage and wings, ensuring the safety and stability of the aircraft.


● Characteristic:
High strength and toughness: Extruded seamless steel pipes have high tensile strength and yield point, as well as good toughness, which can effectively resist various stresses while withstanding large pressures.


Good corrosion resistance: The extruded seamless steel pipe has undergone special anti-corrosion treatment, which has good corrosion resistance and can work stably for a long time in various complex environments.


Good processing performance: The wall of the extruded seamless steel pipe is uniform, the inner and outer surfaces are smooth, and it has good cutting and welding performance, making it easy to process and connect.

 

Seamless Steel Pipe Cutting Method
 

Mechanical cutting
Mechanical cutting is the use of mechanical equipment to cut seamless steel pipes. Common methods include sawing and grinding wheel cutting. These methods are suitable for cutting smaller seamless steel pipes and require a flat and smooth cutting section, so they are not suitable for cutting some large seamless steel pipes.

 

Flame cutting
Flame cutting is a method that uses high-temperature flames to cut seamless steel pipes. Commonly used methods include gas cutting and plasma cutting. This method is suitable for cutting large seamless steel pipes and has the advantages of fast cutting speed and low cost, but it is easy to cause deformation and oxidation. Therefore, manual flame cutting is often used as an auxiliary cutting method.

 

Laser cutting
Laser cutting uses high-energy laser beams to irradiate the surface of seamless steel pipes to quickly melt and vaporize the material to achieve cutting. This method has high precision and fast speed, and is suitable for cutting seamless steel pipes of various materials, especially for thin and thin-walled steel pipes. The cutting equipment is more cost-effective and cost-effective. High, the skill requirements for operators are also high.

 

High pressure water cutting
High-pressure water cutting is an environmentally friendly and efficient cutting method. It uses high-pressure water flow to impact seamless steel pipes to achieve this kind of cutting. The advantages of this method are good incision quality, no deformation, and no pollution. However, the cost of high-pressure water cutting equipment is relatively high and it is only suitable for some specific materials.

 

Testing Methods for Quality of Seamless Steel Pipes

 

 

Ultrasonic testing of Seamless Pipes
Ultrasonic testing of seamless pipes is a non-manipulative inspection method to detect flaws or inaccuracies in the seamless pipes and tubes. The pipes are examined by assessing the effect of the difference in the acoustic characteristics of the seamless pipes and tubes and their internal lacks. This is carried out based on the ripples of the ultrasonic waves and is characterised by the sign ‘UT.’

 

Testing for Magnetic Flux Leakage
In the magnetic flux leakage testing procedure, the surface of the seamless pipe or tube is magnetised. Upon magnetisation through the leakage in the magnetic field, the defect in the quality of the pipe is picked to create an electrical signal of the defect. This method is also a non-alternative inspection technique to detect a defect in the pipe’s quality. It is categorised by the symbol ‘LT’ and is a widely used technique across the world.

 

Eddy Current Testing Method
Eddy Current Testing Method is a flaw detection technique that uses the properties of electromagnetic induction to locate flaws on the surface or near the surface of seamless pipes and tubes. This method of flaw detection is symbolised by the initials ‘ET’. It is one of the most powerful methods of detecting flaws or inaccuracies in bulk. Since the ET method of flaw detection is not limited to large-calibre thermal expansion seamless tubes, it is a necessary procedure for all types of seamless steel inspection.

 

Magnetic Particle Inspection Process
The magnetic particle inspection process is carried out by developing a magnetic field on the surface of a seamless pipe or tube to partially or fully magnetise it. A magnetic flux is generated that escapes the surface of the seamless pipe to form a leakage magnetic field. When the magnetic powder is applied to the surface of the seamless tube, you can expect a magnetic mark to form, revealing the defect in the metal. Magnetic particle inspection techniques are used by many, primarily to identify defects on the surface or towards the sides of seamless tubes.

 

 

Shipment

 

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Our Factory

 

Tianjin Shenzhoutong Steel Pipe Co.,Ltd ,with total investment of RMB 260 million, was founded in 2001 and occupied 86,000 square meters and building area 28,000 square meters. It is located in the Chinese Steel Pipes Base - Da qiu zhuang, Tianjin. 46 kilometers away from Tianjin Port and 3 km away from the high-speed exit, So the transportation is very convenient. More than 400 employees and over 70 Senior staff are working in the company.

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Our Certificate

 
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FAQ

 

Q: What is the most preferred process for making seamless pipe?

A: The majority of the seamless pipes are produced by piercing and rolling or by extrusion. 0.3 Piercing of a billet which may be of round or rectangular (gothic) cross- section may be done (a) on a Piercing Press or (b) in a Press Piercing Mill or (c) in a Rotary Piercing Mill.

Q: Is seamless pipe stronger than welded?

A: “Strength”: seamless pipes, as the name suggests, do not have any welds; this makes them much stronger, enabling them to sustain even higher pressures than welded pipes. Due to their strength and reliability, seamless pipes are used in oil and gas, power generation, and chemical industries, among many others.

Q: What are the two main methods of producing seamless pipe?

A: Piercing and extrusion are key processes in seamless tube manufacturing. Piercing involves making a hole in the solid billet, while extrusion uses a mandrel to shape the tube and reduce its diameter.

Q: What is the thickness tolerance for seamless pipe?

A: The minimum wall thickness at any point shall not be more than 12.5 % under the specified wall thickness. Tolerances in Mass The mass of any length of pipe shall not vary more than 10 % over and 3.5 % under that specified.

Q: Is seamless pipe more expensive?

A: Many say the rolling and stretching process can produce an inconsistent wall thickness as compared to the welded pipe. And since the manufacturing process takes much longer and is more labor-intensive, seamless piping tends to be more expensive than welding piping.

Q: What is the difference between seam pipe and seamless pipe?

A: A seamless steel pipe has no seams, as the name indicates and produced via hot rolling and cold rolling. A welded pipe, on the other hand, is made by rolling of a steel coil to the required gauge thickness, a manufacturing procedure that leaves a seam on the pipe's body.

As one of the most professional seamless steel pipe manufacturers and suppliers in China, we're featured by quality products and good service. Please rest assured to buy high-grade seamless steel pipe from our factory.

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