Core Product Basics & Manufacturing Process
|
Item |
Full Details |
|
Official Product Name |
Welded Galvanized Steel Pipes (GI Welded Pipes for Short) |
|
Raw Material Grades |
Carbon Steel: Q195, Q215, Q235, Q345, A53 Grade A/B, API 5L Grade B, St37, S235JR, SS400 |
|
Core Manufacturing Steps |
1. Steel coil uncoiling & leveling → 2. High frequency ERW welding forming → 3. Straightening & sizing → 4. Cutting to fixed length → 5. Degreasing & pickling → 6. Hot-dip galvanizing → 7. Cooling & surface finishing → 8. Quality inspection & packaging |
|
Galvanizing Method Options |
Hot-dipped galvanized (zinc coating 200-500g/m²), Pre-galvanized (zinc coating 60-150g/m²), Electrolytic galvanized |
|
Shape Types Available |
Round Welded Galvanized Pipe, Square Welded Galvanized Pipe, Rectangular Welded Galvanized Pipe |
Full Dimension & Specification Ranges
|
Specification Category |
Range Options |
|
Outer Diameter (Round Pipe) |
20mm – 508mm (0.75 inch – 20 inch) |
|
Wall Thickness |
0.8mm – 20mm |
|
Standard Lengths |
5m, 5.8m, 6m, 10m, 12m; Custom lengths available up to 16m |
|
Zinc Coating Weight |
Standard: 200-300g/m², Heavy coating: 300-500g/m² per request |
|
Compliance Standards |
ASTM A53, ASTM A500, GB/T 3091, EN 10255, BS 1387, JIS G3444, DIN 2440, ISO 65 |
Key Performance Indicators & Test Data
|
Performance Index |
Test Result |
|
Pressure Rating |
1.0MPa – 5.0MPa for low pressure fluid transmission |
|
Corrosion Resistance (Salt Spray Test) |
Standard hot-dip galvanized: >720 hours without red rust; Heavy coating: >1200 hours |
|
Bending Performance |
No cracking or peeling of zinc layer when bent to 90° (1.5D bending radius) |
|
Hydrostatic Test |
100% of products pass 1.5 times working pressure hydrostatic testing before delivery |
|
Weld Strength |
Weld tensile strength ≥ 95% of base metal strength, meets all industry standards |
|
Service Life |
15 – 30 years in outdoor environment, 30 – 50 years in indoor dry environment; 15 times more durable than uncoated black steel pipes |
Comparative Advantages Vs Alternative Products
|
Product Type |
Corrosion Resistance |
Cost |
Structural Strength |
Best Application Scenario |
|
Welded Galvanized Steel Pipes |
Excellent |
Medium |
Good for most projects |
General construction, low pressure fluid transmission, outdoor structures |
|
Uncoated Welded Black Pipes |
Poor |
Low |
Similar |
Temporary structures, indoor enclosed applications |
|
Seamless Galvanized Steel Pipes |
Excellent |
High (20%-30% higher cost) |
Higher |
High pressure fluid transmission, heavy load structural projects |
|
PVC Pipes |
Good |
Lower |
Low |
Small diameter low pressure water systems, cannot bear structural load |
End Treatment & Customization Options
|
Treatment Type |
Available Options |
|
Pipe End Processing |
Plain cut end, Beveled end (for welding), Threaded end with coupling, Grooved end (for clamp connection), Socket end |
|
End Protection |
Plastic protective caps for all sizes, Iron end covers for large diameter pipes |
|
Additional Surface Treatment |
Oiled after galvanizing (anti-rust for long distance shipping), Black painting, Varnish coating, 3PE/FBE anti-corrosion coating, IPN8710 drinking water anti-corrosion coating |
|
Packaging Methods |
Small diameter: Bundled with steel strips + plastic wrapping; Large diameter: Bulk packing; Custom packaging as per buyer's requirement |
Common Application Breakdown by Industry
|
Industry |
Specific Applications |
|
Construction |
Building scaffolding, structural support, fire protection pipelines, water supply pipelines, guardrails, door frames, fence posts |
|
Agriculture |
Greenhouse frame construction, agricultural irrigation pipelines, farm fencing, poultry house support structures |
|
Oil & Gas Industry |
Low pressure oil transmission, well frame pipes, support pipelines for offshore oil platforms, chemical processing plant cooling pipelines |
|
Mining |
Mine tunnel support piles, ventilation pipelines, trestle structure pipes |
|
Manufacturing |
Mechanical equipment frames, conveyor system supports, automotive structural components, general low pressure fluid conveying |
|
Infrastructure |
Municipal drainage pipelines, street lamp poles, sign posts, solar power station support brackets, bridge construction supports |
Trade & Logistic Information
|
Trade Item |
Details |
|
MOQ (Minimum Order Quantity) |
2 Metric Tons for standard sizes; 5 Metric Tons for custom sizes |
|
Price Terms |
FOB Tianjin/Xingang, CFR, CIF, EXW all acceptable |
|
Payment Terms |
30% T/T deposit, 70% balance against B/L copy; Irrevocable L/C at sight accepted |
|
Delivery Time |
7 – 15 days for stock sizes; 15 – 30 days for custom production |
|
Loading Port |
Tianjin Port, Xingang Port, China |
|
Annual Supply Capacity |
500000 Metric Tons per year |
|
HS Code |
7306309000 |
Quality Control & Certifications
|
QC Item |
Details |
|
Inspection Steps |
1. Raw material incoming inspection → 2. Process dimension check → 3. Weld quality ultrasonic inspection → 4. Zinc layer thickness test → 5. Hydrostatic test → 6. Final appearance inspection → 7. Third party inspection accepted (SGS, BV, Intertek) |
|
Available Certifications |
CE Certification, EU REACH Certification, RoHS Compliance, ISO 9001 Quality Management System |
|
Defect Rate |
< 0.1% for full automatic production lines |
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